Next-Generation
Wall Manufacturing

Simple
Sustainable
Safe

Solving Construction's Biggest Challenges

Construction productivity, energy efficiency, and quality are compromised by traditional methods and complexity. SteelLeanel’s patented prefab wall system with fully robotic next-generation wall manufacturing cuts costs, speeds up construction, and improves quality and energy efficiency.

One Sqm of Wall in Just 36 Seconds

Robots handle the whole wall manufacturing process. Even the insulation.

Simple

A patented prefab wall structure designed specifically for robotized manufacturing. Reduces manual labor by 80% and decreases construction costs by one-third.

Sustainable

Reduces building energy consumption by 60%. Allows for great recyclability and reusability of materials, minimizing waste and reducing use of virgin materials.

Safe

Designed for safety, resiliency in every climate, and long-term energy efficiency and durability. Validated by leading independent scientific experts.

Superior wall structure

Disruptive use of the best materials and joining methods.

  • Airtight structure without thermal bridging
  • No separate Air and Vapour Control Layers (AVCL)
  • Installation space for wiring and additional insulation
  • Non-combustible frame
  • Non-organic, moisture-safe structure
  • Freedom to choose inner and outer claddings 

For New Construction and Renovation

No design constraints. Adaptable to every region, building code and climate.

SteelLeanel prefab walls are ideal for new construction both as a load-bearing wall and as a part of a hybrid construction

New construction

SteelLeanel prefabs serve as a load-bearing or an infill wall. A versatile solution for new building projects.

SteelLeanel prefabs are great for energy renovations, where the existing load-bearing structure is being preserved

Renovation

Ideal for facade and energy renovations, where the existing load-bearing structure is being preserved.

SteelLeanel prefab walls can be used to build additional floors to existing buildings

Additional floors

Add floors to existing buildings using lightweight SteelLeanel prefabs and modules without design constraints.

SteelLeanel Prefab Line

World’s first prefab line to assemble frame and insulation with robots in one go.

Manual labour: 0,09 h / sqm

Capacity: 300 000 sqm / year

Payback period: 2 years

Layout of SteelLeanel manufacturing unit

A Scalable Solution for a Booming Market

The world is expected to add a New York City’s worth of buildings every month for the next 40 years. Traditional methods can’t keep up with this pace. SteelLeanel can.

Supported by Experts

“SteelLeanel can help solve two big problems in construction business – low productivity and varying quality.”

Ahti Junttila

Rakennusneuvos

“We believe that SteelLeanel can be a breakthrough solution to nZEB challenges.”

Pekka Roivio

Director, Ruukki Construction

“SteelLeanel structure has a very good potential to fulfil the moisture-safe hygrothermal behaviour and the nZEB requirements in much more controlled way than many existing wooden frame solutions. One-layer insulation without leaking seams, optimal steel frame and insulation dimensions, as well as right material choices will make this difference.”

Professor Juha Vinha

Building Physics, Tampere University

Our Story

With extensive experience in construction and materials technology, we applied LEAN principles to transform wall manufacturing. Over the years, we’ve successfully completed more than 20 projects utilizing wood-frame structures as proof of concept (PoC) for robotized manufacturing.

We recognized the complexity and quality issues challenging existing exterior wall solutions. Our innovative light steel frame (LSF) system was designed for full automation. The use of steel enables greater precision, allowing for higher automation levels and faster production. By simplifying the wall structure and focusing on the essential, our LSF system enhances productivity, sustainability, and resilience.
Next-Generation Wall Manufacturing

SteelLeanel holds 22 patents in 22 countries, covering two billion people. The wall structure’s validated physical properties include structural integrity, sound insulation, and hygrothermal performance. As a digital proof of concept, we simulated the manufacturing process and expect to reach a yearly production capacity of 300,000 square meters upon full commercialization. This is what next-generation wall manufacturing looks like.

Meet the Founders

Jarmo Kinnunen, CEO of SteelLeanel

Jarmo Kinnunen

CEO  |  BSc in Construction

Over 35 years of experience in construction business. Expert in project management and organizational development.

jarmo@steelleanel.com

+358 40 173 5353

Jorma Kinnunen, CTO of SteelLeanel

Jorma Kinnunen

CTO  |  MSc in Materials

30 years of experience in global LSF business and successful product development. C-suite experience in 4 different SMEs.

jorma@steelleanel.com

+358 50 557 0058

Jesse Kinnunen, CDO of SteelLeanel

Jesse Kinnunen

CDO  |  BSc in Construction

Specialist in 3D design and BIM with extensive experience in digital construction solutions and robotic manufacturing.

jesse@steelleanel.com

+358 40 821 2970

Discover How SteelLeanel Can Elevate Your Business

We advance energy-efficient construction through next-generation wall manufacturing, with technology that suits several other building components, too. Let’s collaborate to build a sustainable and succesfull future. Contact us today to explore investment and partnership opportunities.